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Adhesive
A thermoset resin (e.g., epoxy, phenolic or BMI) in the form
of a thin film or paste, cured under heat and pressure to bond
a wide range of composite, metallic and honeycomb surfaces.
Aramid
A high strength, high stiffness fiber derived from polymid.
Kevlar™ and Nomex™ are examples of aramids.
Bismaleimide
Thermosetting matrix used for prepregs. Excellent resistance
to temperature, high mechanical properties, good resistance
to chemical agents and radiations.
Carbon Fiber
Fiber produced by carbonizing precursor fibers based on PAN
(polyacrylonitrile), rayon or pitch. The term is often used
interchangeably with graphite. However, carbon fibers and graphite
fibers are made and heat treated at different temperatures and
have different carbon contents.
Composite materials
Product made by combining two or more dissimilar materials such
as fibers and resins to create a product with exceptional structural
properties not present in the original materials.
Core
Central component of a sandwich structure, placed between two
exterior skins.
Cowls or Cowling
The outside protective shell of a jet engine, traditionally
made out of metal. Cowls mainly provide the engine with protection
from the elements and with structural support..
Engineered Products
Completed composite components that typically are manufactured
from prepregs, honeycomb, adhesives and assembled hardware.
These parts are ready for direct attachment to a structure (e.g.,
aircraft) or to sub-assemblies. Emerging manufacturing processes
allow the fabrication of engineered products directly from reinforcing
fibers/fabrics and matrix resins.
Fairing
A secondary structure of an airplane providing enhanced aerodynamics.
Typically, fairings are found where the wing meets the body
or at various locations on the leading or trailing edge of the
wing.
Fiberglass
Filaments made by drawing molten glass. Woven by Hexcel Schwebel
into fabrics and commonly used as a composite reinforcement.
Filament Winding
A process to manufacture composite materials components such
as rocket casings and cylinders. Fiber filaments are impregnated
in a resin matrix and then wound in a predetermined pattern
over a form of the desired component.
FRM
Fibre Reinforced Matrix: A combination of fibre and resin matrix
as in Prepreg, RTM, RFI, etc.
Glass
(fiber)
Thin filament made with melted glass. Good resistance
to traction, good adherence to all resins, high temperature
resistance, incombustibility, low dilatation and thermal conductivity,
good dielectric properties.
High
modulus
Reinforcement made with two layers of supperposed yarns, without
any crossing of those yarns. The cohesion between the two layers
is made by a warp and a weft with thin yarns, that are not taking
part to the mecanical properties of the reinforcement. Yarns
layer are not deformed, so they are very resistant.

Honeycomb
A unique, lightweight, cellular structure
made from either metallic sheet materials or non-metallic materials
(e.g., resin-impregnated paper or woven fabric) and formed into
hexagonal nested cells, similar in appearance to a cross-section
of beehive.
Inlet Ducts
Intake passages or tubes that confine and conduct air. They
are usually located at the upstream end of an airplane engine
on the engine cowling and aid in propulsion and engine cooling.
Interiors
Finished internal aircraft components, such as overhead stowage
compartments, lavatories, sidewalls, floor panels and ceilings.
Intermediar
modulus
Said about a carbon fiber with a flexion modulus of 300 GPa.
Kevlar™
An aramid fiber from DuPont. Woven Kevlar(tm) fabrics are used
in both ballistic and composite materials applications.
Layer
Yarns juxtaposition, most of the time linked by a reticulated
or not matrix, or by some weft yarns.
Mat
Cut verrane yarns (mainly
compatible with polyester resin).
Modulus of Elasticity
The physical measurement of stiffness in a material. A high
modulus indicates a stiff material.
Monomer
Said about a usually very simple molecule, able to polimerize
to get a polymer.
Multiaxial
Superposition combination of unidirectional layers, each layer
orientated in a different way. The layers are linked together
by a yarn.
Multi-Layer Laminate
An electrical laminate that uses three or more layers of circuitry.
These laminates are used in complex, high density circuit designs.
Nacelle
The protective shell of a jet engine housed within the cowling,
usually made from honeycomb. Provides noise absorption, insulation,
structural support and can aid heat dissipation.
Nomex™
DuPont's registered trade name for its high temperature resistant
aramid papers, pressboard, staple fibers and filament yarns.
Nomex(tm) aramid paper is used in the manufacture of honeycomb.
PAN (Polyacrylonitrile)
A polymer which when spun into fiber is used as a precursor
material in the manufacture of certain carbon fibers.
Phenolic
Said about thermosetting matrix, prepared from phenols. Resistant
to fire and temperature, quick polymerization.
Plain
Weaving method. Yarns of warp and weft are crossing each others
alternatively. It is the most simple weave. This weaving methode
usually offers the best flatness and the best stability, but
it is less deformable.
Polyaddition
Polymerization reaction during which monomers are linking together
with addition reactions between functional elements, without
any elimination.
Polycondensation
Polymerization reaction during which monomers are linking together
with a condensation reaction, usually with elimination of a
water molecule.
Polyester
Generic name given to copolymers obtained by policondensation
between glycols and carboxylic diacids. Good grip to glass fiber,
possibility of translucency, easy implementation, good chemical
behavior.
Polyethylene
(fiber)
Good resistance to impact.
Polymer
Generic name given to macromolecules caracterized by a repetitive
combination of smaller moleculary units, called monomers, from
which the polymer is synthetised.
Polymerization
Said for chemical reactions when products are polymers.
Pot-life
From the moment where two components of a resin are mixed, and
chemical reaction has started, you only have a small time period
to use this resin between complete hardening. This period is
called pot-life.
Precursor
The PAN, rayon or pitch fibers from which carbon or graphite
fibers are derived.
Prepreg (Pre-impregnated)
A composite material made from combining high performance reinforcement
fibers or fabrics with a thermoset or thermoplastic resin matrix,
for an easier implementation. When cured under high temperature
and pressure, exceptional structural properties are achieved.
Printed Circuit Board
An electronic platform containing etched copper circuitry and
multiple layers of interconnected circuitry, and assembled with
microprocessors, passive devices and other electronic components.
Primary Structure
A critical load-bearing structure on an aircraft. If this structure
is severely damaged, the aircraft cannot fly.
Prototyping
Prototypes conception.
Radome
The housing which protects the aircraft radar system from the
elements while allowing transmission of radar signals. Often
the radome is in the nose of an aircraft but can be found at
other locations on the aircraft, as well.
Reinforcement
A strong material which when combined with a resin matrix forms
a composite material. Reinforcements are usually continuous
fibers, which may be woven. Fiberglass, aramid and carbon fibers
are typical reinforcements.
Reinforcement Fabrics
Woven fiberglass, carbon or aramid fabrics used in production
of prepregs and honeycomb.
Repair and Retrofit
The reinforcement or repair of existing structures to strengthen
them or increase their ability to withstand an earthquake or
other forces. Until recently, repair and retrofit was done with
traditional materials like steel. Now it can also be done with
composite materials which are lighter weight and cost competitive
with traditional materials.
Resin
Solid or liquid organic component, from artificial origin.
Resin Matrix
In reinforced fiber composites, a formulated polymeric substrate.
Reticulation
Irreversible chemical reaction during which a tridimensional
network is constituted.
RIM (reaction
injection molding)
Resin and hardener are injected separately in a two pieces mold
: the mixing and the polymerization reaction take place in the
mold. Short fibers are sometimes injected with one of the components
(which is named R-RIM).
Rigid Laminate
A one or two sided copper clad standard electrical laminate
used in low cost applications. Usually uses eight plies of 7628
fiberglass fabric.
Roving
Parallele fibers without any distortion, usually with plastic
sising.
Sandwich Panels
A stiff and lightweight panel consisting of thin sheets such
as aluminum or cured prepreg laminate bonded to a low density,
rigid core material (e.g., foam or honeycomb).
Satin
Weaving method. A warp yarn above several weft yarns. E.g. in
a 8 satin, one warp yarn crosses over 7 weft yarns. This weave
is the most deformable. This weaving method allows the limitation
of crossing points, and deformation of yarns at those points,
offering better performances in flexion and traction, and less
cutting effects.

Seismic Retrofit
The reinforcement of existing structures to increase their ability
to withstand an earthquake. Until recently, the reinforcement
was done with steel, but now it can also be done with composite
materials.
Silicone
Generic name given to semi-organic polymers containing silicium,
and named polysiloxanes, which general formule is R1R2Si-O-.
Special Process Honeycomb
The forming, shaping, machining or bonding of sheets or blocks
of honeycomb into profiled and complex shapes for use as semi-finished
components in the fabrication of composite parts and structures.
Spectra™
A high strength polyolefin fiber from Allied Signal. Woven Spectra(tm)
fabrics are very strong and lightweight and are used in both
ballistic and composite materials applications.
Structures
Finished components for aircraft and industrial applications.
For aircraft, these may be for primary or secondary external
structures. Truck applications include chassis fairings and
floors.
Twill
Weaving method. One yarn above two others, in both directions
(warp and weft). This weaving is used when higher yarn density
is wanted, but when the fabric needs to keep flexibility.

Unidirectionnal
Said about a reinforcement
which all fibers are orientated in the same direction. Those
fibers are only linked together by very thin yarns, which only
aim is to maintain the cohesion of the piece.

Urethane
Generic name given to synthetic polymers obtained by diisocyanates
(organic components containing two isocyanates groups N=C=O)
reaction with other monomers having two fonctionnal groups.
Urethane are used for rigid or flexible foams manufacturing,
elastomers (textile fibers), plastics, and they are part of
paint components, varnish, etc.
Verrane
Discontinuous
fibers (good resistance to delaminating).
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